Design

Geometry,
and the
absence of seams.

A case study in folded aluminium, hidden hinges, and the discipline of leaving things out.

Principle 01

Continuous form.

Most charging stands look like two parts bolted together — a base and an upright. Orbit Fold reads as a single sheet that has been folded once. The hinge is concealed behind the front lip; the radius wraps continuously across the join.

X · 112mm Y · 138mm Z · 18mm folded
Concealed hinge · 30k cycle rated Continuous folded geometry
Principle 02

The hinge you don’t see.

A four‑bar steel mechanism sits inside a 4 mm cavity behind the front lip, driven by two friction discs tuned to 1.2 N·m. The result is a stand that holds firmly at 68° but releases with one finger.

Four‑bar steel1.2 N·m torque30k cycles
Principle 03 — Proportion

Numbers that decide how it feels.

/ depth

18 mm

Folded profile — the thinnest dimension that still accommodates the 5000 mAh cell, coil and PCB stack.

/ angle

68°

Open stand angle — chosen for desk reading distance of 45–60 cm.

/ travel

12 mm

Spring‑loaded USB‑C travel — enough clearance for a case, short enough to feel intentional.

/ mass

168 g

Weight tuned to feel substantial in hand but invisible in a jacket pocket.

“A good object should resolve into a silhouette that you can describe in one sentence.”

The brief was to make a device that disappeared into a desk and a bag with equal grace. We removed every feature that didn’t earn its place — a status display, a second port, a kickstand, decorative branding. What remained is the silhouette: a folded slab with a single warm LED and an engraved wordmark.

Material study

CNC aluminium, then bead‑blasted.

/ 01

6063 billet

Forged aluminium chosen for thermal conductivity and post‑finish texture uniformity.

/ 02

Bead‑blast 220

A fine matte finish that holds fingerprints lightly and softens reflections under warm lighting.

/ 03

Type II anodise

Graphite anodised layer — 18 µm — applied for corrosion resistance and tonal stability over time.